Sun Flower Oil Refining Plant
A plethora of health benefits has placed Sunflower oil on millions of tables as one of the most favored cooking medium in India and abroad and across the world.
The low content of saturated fats and high content of Vitamin E makes its non-volatile nature the choicest cooking medium for frying. It enjoys vast popularity in the cosmetic industry for being the base for manufacturing numerous cosmetic formulations. Scientific research has placed Sunflower oil as a frontline agent for preventing cancer. It also lowers cholesterol levels, improves coronary health, reduces inflammation, and boosts energy. It is a potent weapon in mankind's fight against skin injuries, arthritis, poorly healing wounds, hair growth, and much more.
Process of Sunflower Oil Refining
After being extracted from sunflower seeds, crude sunflower oil is obtained post - a multi-stage refining process that also helps attain the most favored qualities after the removal of unwanted substances.
The following describes the multi-stage sunflower oil refining process:
Neutralization
The crude oil is neutralized as a first process, that primarily involves the treatment of crude oil with an alkali. Soap separation follows in order to remove soap from the oil. Hot water is subsequently employed to wash the soap-separated oil to remove the soap traces from the oil followed by a drying process to evaporate the moisture of the oil.
The steps involved are -
- Conditioning
- Neutralization
- Washing
- Drying
Continuous Bleaching
In the Bleaching process trace metals, dirt, color pigments, phospholipids, polycyclic aromatic compounds, and numerous other impurities are eliminated from the Neutralized oil.
The multi-step process involves:
- Primary heating
- Acid and bleaching clay mixing
- Secondary heating
- Bleaching
- Filtration
Winterization
Waxes and saturated triglycerides, which are fairly visible at low temperatures are removed at this stage.
Deodorization
Deodorization is a vacuum stripping process in which a given amount of steam is passed for a given period of time through hot oil @ a low pressure.
This process involves:
- De-aeration
- Pre-heating
- Striping
- Cooling
Mectech Advantage:
Sunflower Oil Refining Plant by Mectech is custom designed employing leading-edge state-of-the-art technologies for effective, efficient, and optimized functioning in order to generate maximal returns. The major advantages of Mectech’s Sunflower Oil Refining Plant are :
- The Mectech plant is not only highly energy-efficient but ensures low cost of production for increasing probability of our customers.
- The cost of handling the plants is very low owing to their admirably high efficiency. As the output is guaranteed to be of the highest exportable quality, the generation of high returns is assured.
- The bleacher is custom designed to eliminate mechanical agitation and optimize production processes.
- The processes are custom designed to ensure less consumption of bleaching earth and power consumed leading to savings in each production run. Additionally, bleaching is achieved at optimal moisture conditions to further optimize the processes.
- The cooling system and the crystallizer are also customs designed for attaining the process of nucleation at a high temperature extremely efficiently leading to process optimization and savings.
- Wax content is reduced below 20 ppm
Sesame Oil Refinery
Sesame oil, also known as til oil, is a popular cooking oil in many parts of the world. It is derived from the seeds of the sesame plant and has a distinct nutty flavor. However, before it can be used for cooking, the sesame oil must undergo a refinery process to remove impurities and improve its quality.
The sesame oil refinery process involves several stages that require careful monitoring to ensure that the final product meets the required quality standards. Here are some key pointers on the process:
- Degumming: In this stage, the crude sesame oil is heated and mixed with water and a food-grade acid to remove impurities such as phospholipids.
- Neutralization: The degummed oil is then neutralized using an alkaline solution to remove free fatty acids and other impurities.
- Bleaching: Bleaching clay is added to the neutralized oil to remove color pigments and other impurities.
- Deodorization: The final stage involves heating the bleached oil under a vacuum to remove any remaining impurities and odor.
- 5. Quality Control: Throughout the refinery process, the oil is regularly tested for quality parameters such as acidity, color, and taste to ensure that it meets the required standards.
The til oil refinery process is a crucial step in producing high-quality sesame oil that is safe and healthy for consumption. Whether you're a consumer or a producer, understanding the process is important for making informed choices about the oil you use in your daily life.
Process of Sunflower Oil Refining
A sunflower refinery plant is a crucial investment for businesses in the oil processing industry. The benefits of a sunflower refinery plant are numerous, and it is important to understand how it can positively impact your business. Here are some key benefits of having a sunflower refinery plant.
- High-Quality Sunflower Oil: With the help of state-of-the-art sunflower oil machinery, a refinery plant can refine crude sunflower oil into high-quality sunflower oil suitable for cooking, baking, and other uses. The sunflower oil refining process removes impurities and ensures that the oil meets the desired standards.
- Increased Profitability: Refining crude sunflower oil into high-quality sunflower oil can increase the profitability of your business. This is because refined sunflower oil has a higher market value compared to crude oil, and the process of refining adds value to the product.
- Improved Shelf Life: Refined sunflower oil has a longer shelf life compared to crude oil. The refining process removes impurities and stabilizes the oil, ensuring that it remains fresh for a longer period.
- Health Benefits: Refined sunflower oil is healthier compared to crude oil. The refining process removes harmful substances and impurities, ensuring that the oil is safe for consumption.
Hence, investing in a sunflower refinery plant can be a game-changer for your business. With the help of modern sunflower oil machinery, you can refine crude sunflower oil into high-quality oil that meets the desired standards. The benefits of a sunflower refinery plant include increased profitability, improved shelf life, and health benefits.
Call us !
Reception: Tel: +91-(0124)-4700800
(30 lines)
Mr. Pranov Malviya
Sr. Project Manager
Mob: 9717350220
Email: pranov.malviya@mectech.co.in
Mr. Hardeep Singh
Vice President
Mob: 8527194940
Email: hardeep.singh@mectech.co.in